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Final assembly, kitting, custom box design, and pallet-out shipping. The same facility that molds and decorates your part packs and labels it for retail or 3PL.
Production-ready scope, from kitting and box build to retail-ready packaging, documented for hand-off.
Multi-part products built and tested before they go in the box. Sub-assemblies, hardware, and cable routing all in scope.
Per-unit serial numbers, scannable barcodes, accessory bundling, and per-SKU kitting built to your retail spec.
Carton and dieline design, foam and molded-pulp inserts, sleeves, and printed-graphic boxes engineered for the unboxing experience.
Drop-tested cartons palletized to your 3PL or warehouse spec, with shipping docs and lot codes attached.
Packaging is engineered alongside the part, not bolted on at the end.
Box dimensions, dielines, insert geometry, print artwork, and unboxing flow drafted with you. Drop-test simulation included.
Carton, foam, molded pulp, sleeves, and labels sourced through our packaging vendors with full sample approval.
First 25 to 100 units packed, drop-tested, and approved before the full production run starts.
Cartons palletized to your 3PL or warehouse spec, with shipping docs, serial logs, and lot codes attached.
Documentation that lets your 3PL receive without follow-up emails.
| Item | What it includes |
|---|---|
| Box design | Carton CAD, dieline files, print artwork in Adobe Illustrator |
| Inserts | Foam (PE/PU), molded pulp, vacuum-formed PET, custom shapes |
| Labels & serials | Per-unit barcodes, serial logs in CSV, regulatory markings |
| Drop-test | ISTA 3A or custom drop-test report on request |
| Pallet plan | Carton-per-pallet count, weight, dimensions, and ASN data |
| Lot traceability | Material lots, decoration batch, and production date per pallet |
Process, scope, and what to expect when you start a project with Jaycon.
Yes. Carton structure, dieline, foam or molded-pulp insert geometry, and print artwork are all in scope. We hand back native files (CAD, Illustrator) on request.
Yes. Per-unit serials, scannable barcodes, and CSV serial logs ship with every pallet. Regulatory marks (CE, FCC, RoHS) are applied per your spec.
Yes. Pallet plans are built to your 3PL or retailer spec, with ASN data and shipping docs. We work with most US, EU, and APAC carriers.
Yes. ISTA 3A or custom drop-test reports are available on request, run on the actual production carton-and-insert combination.
From product design and rapid prototyping to precision injection molding and circuit board manufacturing.
We take your idea from sketch to working prototype, with a team that handles both the look and the engineering.
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Custom PCB design and assembly, reviewed by engineers before production so nothing gets built twice.
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Get a physical part in your hands fast. We use the right technology for your design so you can test and move forward.
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When you are ready to scale, we handle the tooling and run production so you can focus on your business.
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