World-class manufacturing

ExoTower

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The Challenge: Scaling Hydroponic Tower Production

ExoTower approached Jaycon to help scale their innovative hydroponic towers from 3D-printed prototypes to mass-produced, injection-molded products. The main challenges included ensuring food-grade safety, optimizing designs for mass production, and establishing a reliable manufacturing process. Jaycon’s Solution: Comprehensive Product Design and Manufacturing Expertise

Design Optimization and DFM

Jaycon refined ExoTower’s designs for injection molding, addressing differences between 3D printing and injection molding requirements. Our engineering team provided Design for Manufacturing (DFM) services to enhance durability, assembly, and overall product quality.

Material Testing and Certification

Ensuring food safety was a priority. Jaycon conducted SDS material testing to certify components as food-grade, meeting regulatory standards and ensuring consumer safety.

Advanced Manufacturing Techniques

We transitioned the prototypes to production using state-of-the-art injection molding and worked closely with our team in Vietnam.

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Advanced Manufacturing Techniques

We transitioned the prototypes to production using state-of-the-art injection molding and worked closely with our team in Vietnam.

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Large-Scale Production

Through meticulous planning, Jaycon managed multiple production runs, each filling a 20ft container, demonstrating our capability for large-scale production.

Continued Support and FutureProspects

Continued Support and Future Prospects

Jaycon’s role extended beyond initial production. We continue to support ExoTower with ongoing production needs, maintaining open lines of communication and ensuring product quality.

large scale production

Large-Scale Production

Through meticulous planning, Jaycon managed multiple production
runs, each filling a 20ft container, demonstrating our capability for
large-scale production.

Continued Support and Future Prospects

Jaycon’s role extended beyond initial production. We continue to support ExoTower with ongoing production needs, maintaining open lines of
communication and ensuring product quality.

Impact and Conclusion

The ExoTower is a vertical hydroponic garden system designed for urban farming, offering a soil-free solution for growing plants indoors or in small outdoor spaces. Its space-efficient design, water conservation capabilities, year-round growing potential, and user-friendly features make it a revolutionary product in the urban farming sector. By providing comprehensive design, engineering, and manufacturing services, Jaycon has played a pivotal role in bringing ExoTower’s vision to life.

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Features of ExoTower

Space-Efficient Design: The vertical structure allows for the growth of multiple plants in a compact area, ideal for urban settings with limited space

Hydroponic System: Utilizes a soil-free method for growing plants, reducing mess, eliminating pests and weeds, and ensuring a clean growing environment.

Water Conservation: The system
recirculates water, using significantly less water compared to traditional soil
gardening.

Year-Round Growing: Enables
year-round cultivation of herbs,
vegetables, and fruits, providing fresh produce regardless of the season.

Fast Growth and High Yields: Plants grow faster and yield more produce compared
to traditional methods due to optimal nutrient delivery directly to the roots.

User-Friendly Interface: Jaycon prioritizes user experience with an intuitive interface that simplifies operation for healthcare providers. Featuring clear controls and informative displays, the ventilator enhances usability.

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