Home/Digital Twin

Digital twins that match the real product.

★★★★★ 4.9 Rated on Google Inc. 5000 honoree · ISO 9001:2015

IoT sensors, edge compute, and cloud models integrated end to end. We connect physical hardware to Azure Digital Twins and AWS IoT TwinMaker for manufacturing, asset tracking, and real-time process control, sensor to dashboard, one accountable team.

  • IoT sensor hardware design
  • Edge compute (NVIDIA Jetson)
  • Cloud twins (Azure, AWS, GCP)
  • Predictive maintenance models
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Certifications & Awards ISO 9001:2015 THEA Award Inc. 5000 Growth Badge
What we deliver

From sensor to dashboard, end to end.

Sensing, edge, telemetry, the twin model, and analytics, the full digital twin stack from one team.

Icon representing sensing and edge devices for a digital twin

Sensing & edge

Vibration, temperature, current, pressure, and computer vision, paired with NVIDIA Jetson or industrial-PC edge gateways for local pre-processing.

Icon representing telemetry data ingestion

Telemetry ingestion

Streaming telemetry over MQTT, OPC-UA, and REST into the cloud, with schema, buffering, and store-and-forward for lossy links.

Icon representing the 3D digital twin model

Twin model & 3D

The digital twin built on Azure Digital Twins or AWS IoT TwinMaker, with a 3D visualization tied live to the physical asset.

Icon representing analytics and over the air updates

Analytics & OTA

Anomaly detection, RUL estimation, and process simulation deployed as real-time inference, with secure over-the-air firmware and model updates.

How we work

From physical asset to working twin.

Four phases, from instrumentation to a live, validated model.

01

Asset & use case

What asset, what failure modes, what business outcome. We define the data model before any hardware is bought.

02

Sensor design & deploy

Custom or off-the-shelf sensor hardware installed on the asset, with the edge gateway provisioned and connected.

03

Cloud platform & twin

Digital twin model built on Azure, AWS, or GCP. Telemetry ingestion, schema, and 3D visualization go live.

04

Models & validation

Predictive models trained on collected data, deployed as real-time inference and validated against ground truth.

Digital twin stack

Every layer, one accountable team.

The hardware and software we run across each layer of an industrial or asset-tracking twin.

Sensing

Vibration (3-axis IMU), temperature, current, pressure, ultrasonic, and computer vision, custom or off-the-shelf

Edge

NVIDIA Jetson Orin, Snapdragon QCS6125, Raspberry Pi CM4, or industrial-PC gateways with local pre-processing

Connectivity

Wi-Fi 6, LTE Cat-M, LoRaWAN, Ethernet, and OPC-UA, bridged to MQTT/REST for ingestion

Cloud twin

Azure Digital Twins, AWS IoT TwinMaker, or GCP IoT Core with data model and schema

Analytics

TensorFlow, PyTorch, and ONNX runtime for anomaly detection, RUL, and edge inference

Visualization

3D twin views plus Grafana, Power BI, or custom React dashboards

Twin readiness

Every twin gets a free readiness review.

Share the product and the data it produces and our engineers check the twin before you rely on it. Sensor coverage, model fidelity, and sync latency flagged so the twin actually matches the real thing.

  • Sensor & telemetry coverage

    The signals that matter are instrumented, so the twin sees what the product does.

  • Model fidelity

    Physics and data models validated against real units, not just a CAD render.

  • Sync & latency

    Update path and latency budgeted so the twin stays in step with the field.

Pump-07Livedigital twin · v2
Pump-07 · Digital TwinIn sync · 80 ms
Temperature
42.3°C
Vibration
0.28g
Throughput
1.2k/h
Twin vs real: ±1.4%✓ within tolerance
1Sensor coverage 2Model fidelity 3Real-time sync
Sensors12 signals
ModelPhysics + ML
Latency< 100 ms
ReviewGood
Review is based on Jaycon best practices for digital twins.
Twin approaches

The right twin fidelity, matched to your goal.

A twin can be a 3D view, a physics model, a data-driven predictor, or a mix. Picked for accuracy, prediction, and how much data you have. Here is how the approaches compare.

+ Top match
Physics-based
Simulation model
Accuracy★★★★★
Predictive★★★★★
Real-time★★★★★
Data needsLow
SetupModerate
Engineering-grade fidelityMatch 90
Predictive
Data-driven
ML on telemetry
Accuracy★★★★★
Predictive★★★★★
Real-time★★★★★
Data needsHigh
SetupModerate
Learns from the fleetMatch 87
Visual
Geometric
3D / spatial twin
Accuracy★★★★★
Predictive★★★★★
Real-time★★★★★
Data needsLow
SetupFast
Visualization & layoutMatch 82
Combined
Hybrid
Physics + data
Accuracy★★★★★
Predictive★★★★★
Real-time★★★★★
Data needsMedium
SetupHeavy
Best of both worldsMatch 88

Ratings are a general guide. The approach is confirmed with your accuracy, prediction, and data-availability goals during the readiness review.

FAQ

Common questions about digital twin projects.

Process, scope, and what to expect when you start a project with Jaycon.

Do I need custom sensors or can I use off-the-shelf?

Whichever fits. For standard temperature and vibration we usually start with off-the-shelf parts. For unusual form factors or environmental requirements, we design custom sensors.

Which cloud platform should I pick?

Azure Digital Twins is the most mature, AWS IoT TwinMaker is strong for AWS shops, and GCP IoT Core works for Google-heavy environments. We have shipped on all three and can recommend based on your existing stack.

How much data do I need to train a predictive model?

It depends on the failure mode. For regular wear-out failures, a few months of normal-operation data plus a handful of failure events is often enough. We design the data collection plan up front.

Can you integrate with existing PLCs and SCADA?

Yes. OPC-UA, Modbus, and proprietary protocols are all in scope. Edge gateways translate to MQTT or REST for cloud ingestion.

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