World-class manufacturing

Jaycon

Injection Molding Services

We understand manufacturing from the design phase, especially in injection molding. We design your files for manufacturability, minimizing common markings like ejector pin marks and gate marks. Additionally, we guide you on material choice, surface finish, timeline, and quality control based on product application.

Our Injection Molding Services

Jaycon is your partner for precision injection molding. With state-of-the-art technology and a commitment to quality, we transform raw materials into high-quality products.

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Mold Tooling

We work with both P20 steel for large runs (5,000 or more) and aluminum for smaller runs of less than 5,000 units.

Deliverables

Icon Deliverables DFM Prototype Jaycon

Finished injection molded units

Image of Plastic Injection Molding Jaycon

Plastic Injection Molding

Our network of reliable suppliers allow us to scale production with our clients’ needs — from a few hundred to millions of units.

Deliverables

Icon Deliverables DFM Prototype Jaycon

Finished injection molded units

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Post Processing

Whether you need ultrasonic welding, overmolding, screen printing, or more — we got you covered.

Deliverables

Icon Deliverables DFM Prototype Jaycon

Finished injection molded units

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Box Assembly & Packaging

We do more than manufacturing — we ensure your units are properly assembled, packaged and ready to be shipped to the end user.

Deliverables

Icon Deliverables DFM Prototype Jaycon

Finished injection molded units

Injection Molding Process

mold desig and tooling

Mold Design and Tooling

The mold design and tooling phase is a crucial starting point. It involves creating a precise and well-engineered mold that will define the shape and features of the final product. Proper mold design considers factors such as part geometry, material selection, cooling systems, and gating methods.

material selection and preparation

Material Selection and Preparation

Selecting the appropriate material for injection molding is critical. Factors like material properties, durability, cost, and regulatory compliance must be considered. Once the material is chosen, it must be properly prepared for injection

injection and cooling

Injection and Cooling

In the actual injection phase, the molten plastic material is injected into the mold cavity. Maintaining precise control over variables such as injection pressure, temperature, and cycle time is vital to ensure the part's quality and consistency.

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Why Choose Jaycon for Injection Molding

Take advantage of our rapid manufacturing processes facilitated by state-of-the-art machinery to receive high-quality products, swiftly. We offer expert guidance in material selection, helping you find the perfect balance between durability, performance, and cost, all while meeting your specific needs with a focus on engineering and technical excellence.

high precision tooling

High-Precision Tooling

We employ advanced tooling techniques, ensuring the production of components with tight tolerances and complex geometries, meeting the stringent demands of various industries including aerospace and medical sectors.

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Accelerated Production Cycles

Leveraging the capabilities of high-speed CNC machines and automated systems, we ensure accelerated production cycles, facilitating rapid prototyping and mass production with a focus on maintaining dimensional accuracy and repeatability.

material science expertise

Material Science Expertise

Our team has deep expertise in material science, enabling us to guide clients in selecting the most appropriate materials for their projects, optimizing for performance, durability, and cost-effectiveness.

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Customized Engineering Solutions

We offer engineering solutions tailored to your specific needs, utilizing simulation and molding analysis to predict and optimize the behavior of molded parts, ensuring optimal design and functionality.

Brandon Helstrom

Co-Creator, Limelight Smart Camera

“Jaycon was an incredible partner to have while launching our first hardware product. I asked for an impossible production schedule, and they got it done. This was followed by an on time launch of our first hardware product, so we couldn’t be happier. Jaycon is fast, reasonably priced, and high-quality. This was a 5-star experience without question.”

Need Other Services

At Jaycon, we don’t just focus on Injection molding, we’re your all-in-one solution. From cutting-edge product design and rapid prototyping to precision injection molding and circuit board manufacturing, we’ve got you covered. Explore our comprehensive suite of services to turn your ideas into reality.

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Product
Design

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Circuit Board
(PCB)

3d printing Jaycon new

Prototyping

graphic for injection molding

Injection
Molding

Gallery of Our Work

Discover our impressive gallery of projects at Jaycon. Dive into a visual journey showcasing our expertise in product design, prototyping, injection molding, and circuit board manufacturing.

Augmented Reality Headset and Visor

Wearables Wristband

In-Flight AHRS

Collapsible VR Glasses

Water-Saving Shower-Head

Car Accessory

Frequently Asked Questions

These frequently asked questions can help better understand Jaycon’s expertise, processes, and approach to confidentiality.

Jaycon's injection molding services are cost-effective due to our expertise in efficient mold design and production processes. We streamline manufacturing to reduce costs while maintaining top-tier quality and efficiency.

Absolutely. Jaycon offers end-to-end solutions, including design and prototyping services. Our expertise ensures that your product designs are optimized for efficient and cost-effective injection molding.

Jaycon's injection molding services are versatile and can be applied to a wide range of products, including automotive parts, consumer goods, medical devices, and more. We tailor our services to meet your specific needs.

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