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Mold design, build, and T1 validation under one roof. DFM up front, single & multi-cavity tools in P20, H13 and S136 steel or aluminum for bridge runs, cut on our own CNC and EDM lines. One accountable team, ISO 9001:2015 certified, tooling hardware since 2009.
Steel that hits the dimension, the surface finish, and the cycle target you signed off on.
Parting lines, gating, ejection, and cooling designed in CAD with mold-flow simulation before any steel is cut.
3-axis and 5-axis CNC, sinker and wire EDM, and surface grinding for tight-tolerance cores and cavities.
First samples shot, dimensionally inspected, and reviewed against the part print before transfer to production.
Tool service, cavity refurbishment, and long-term storage so molds keep running for years.
A four-stage build that ships a validated tool in 6 to 12 weeks.
Part CAD reviewed for moldability. Parting lines, gates, runners, and cooling designed and simulated.
Cores, cavities, and inserts machined and EDM-finished. Polished or textured to the spec.
First-shot sample run on the production press. Adjustments made until the dimensional report passes.
Tool released, PPAP package delivered. Mold stays in our facility for ongoing production runs.
Common configurations and the lead times you can expect.
| Capability | Detail |
|---|---|
| Mold materials | P20 (general use), H13 (high cycles), S136 (cosmetic and clear), aluminum (low volume) |
| Cavities | Single, multi-cavity, and family tools (up to 32 cavities) |
| Tool life | 100,000 shots on aluminum, 500,000 to 1,000,000+ on steel |
| Cycle time | Mold-flow optimized, typical 15 to 60 seconds |
| Lead time | 6 to 12 weeks from approved CAD to T1 sample |
From single-cavity bridge tools to multi-cavity production molds across the products we've helped ship.
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Steel, cavities, and what to expect on a Jaycon engagement.
6 to 12 weeks for most production tools. Aluminum prototype tools can be done in 3 to 5 weeks. Complex multi-cavity or hot-runner tools run 12 to 16 weeks.
P20 for general use up to about 500,000 shots. H13 for higher cycles and harder resins. S136 for cosmetic, clear, and corrosive resins. The pick depends on volume, resin, and surface finish.
Either. Most customers leave the mold with us and run production on our presses. Tool transfer to your own facility is supported and documented.
All file uploads run through an NDA before review. Files are stored on access-controlled servers and only assigned engineers have access.
From product design and rapid prototyping to precision injection molding and circuit board manufacturing.
We take your idea from sketch to working prototype, with a team that handles both the look and the engineering.
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Custom PCB design and assembly, reviewed by engineers before production so nothing gets built twice.
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Get a physical part in your hands fast. We use the right technology for your design so you can test and move forward.
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When you are ready to scale, we handle the tooling and run production so you can focus on your business.
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