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Portfolio

The products we built, from idea to shipped units.

Real hardware Jaycon has taken from concept to production: industrial design, electronics, tooling, and manufacturing, all under one roof.

25+Products shipped
1000sUnits manufactured
5Categories
2Facilities
Trusted by NASA Ford Intel Tesla Raytheon Virgin Universal Studios

Selected work

Twenty-five products, one team.

Filter by category, or browse everything we've designed, engineered, and manufactured.

IoT & Sensors
IoT · DFM

Thermbot

For this Alexa-compatible batteryless thermometer project, the client had a prototype that was already built but not…

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Consumer
Product Design

Snap Hacks

Whether you are at home or work, Snap Hacks is the perfect choice for sanitary snacking! When your fingers are…

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Medical
PCB Assembly

Medical Dome Button PCB

This is the assembled PCB inside of the PenEvac some evacuation tools. The PCB design was modified by Jaycon…

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IoT & Sensors
Sensors

AirBeam Sensor

AirBeam is an air quality sensor that measures a location's temperature, relative humidity, and fine particulate…

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Consumer
Wearables · RFID

Virgin Voyages Wristband

For this award-winning product, Jaycon was able to include a variety of technologies, Including RFID, in a small…

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Consumer
AR · Enclosure

Augmented Reality Headset

This Augmented Reality (AR) headset allows theme-park goers to interact with their favorite video game characters and…

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Consumer
Manufacturing

Service Call Device

When the creators of this service call device for hotels and hospitals approached us with their design, they were…

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IoT & Sensors
Design + PCB

Programmable Wi-Fi Button

Equipped with a great idea, this client brought us a PRD (product requirements document) and rough sketches. After…

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IoT & Sensors
SMT Assembly

Speed Radar

With a BOM (bill of materials) and Gerber files in hand, this client was ready for assembly. Jaycon provided all the…

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IoT & Sensors
BLE · Manufacturing

Bluetooth 4.0 Tag

This Bluetooth 4.0 tag, meant to be used to track multiple objects, was the result of the client's entrepreneurial…

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IoT & Sensors
PCB Fabrication

Arduino Shield

The Arduino shield client knew exactly what they wanted when they approached our team, they were equipped with a BOM…

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IoT & Sensors
Injection Molding

Environmental Data Collector

This environmental data collector is the successor of the client's original product. The goal of this project was to…

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IoT & Sensors
Firmware · PCB

Conference Badge

With conference badges becoming popular, this client wanted to make sure he addressed this growing market. They…

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Enclosures
Injection Molding

BLE 4.0 Beacon Case

This BLE 4.0 beacon case is a waterproof solution for an existing beacon, it needed to be attachable to walls. It is…

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IoT & Sensors
DFM · Molding

Air Quality Sensor

Although the client had a complete design of this air quality sensor, it was not ready to be manufactured. After…

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Consumer
DFM

Joystick Accessory

With gamers always looking for ways to enhance their performance during marathons of gaming, this client decided to…

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Enclosures
Multi-Material Molding

Geometric Camera Protector

Although this geometric, weather proof, time-lapse camera was fully developed when the team first approached Jaycon…

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Consumer
Full Product

Bluetooth Key Finder

With thousands of people misplacing their keys every single day, this client wanted a solution to fix this problem.…

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Aerospace
Industrial Design

GA Flight Data Logger

This general aviation flight data logger was proposed by an avid pilot who brought it to Jaycon as a rough breadboard…

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Medical
DFM · Molding

Stethoscope Protector

Long-time paramedic presented Jaycon with a preliminary design of a case to protect stethoscopes. With Jaycon's DFM…

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Enclosures
Enclosure Design

Beacon Enclosure

This beacon enclosure started as an un-manufacturable solution to enclose electronics. After Jaycon's engineers…

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Consumer
Molding · PCB

Car Accessory

This car accessory that connects to the driver's phone is a safety device made possible by Jaycon's electrical and…

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Consumer
Prototype

Water-Saving Shower-Head

After realizing the water-saving shower-heads on the market were overpriced, this client decided it was time to…

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Consumer
Industrial Design

Collapsible VR Glasses

These collapsible VR glasses were brought to life with its Lockheed Martin patented lenses. The main goal of this…

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Aerospace
PCB · Enclosure

In-Flight AHRS

This In-Flight AHRS started as a breadboard prototype the client had developed. After providing us with the firmware…

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Across the portfolio

One team, one roof, from first sketch to shipped units.

25+Products deliveredKickstarter runs to full production programs.
1000sUnits manufacturedInjection molding and PCB assembly at scale.
5Categories servedIoT, consumer, enclosures, medical, aerospace.
2Manufacturing sitesPalm Bay, FL and Shenzhen, China.
They brought us a sketch and a rough prototype. We handed back tooling, thousands of finished units, and a product ready for its Kickstarter.
How most of these startedDesign, engineering, and manufacturing, in one team
Your product

Have an idea? Bring it in.

Most of these started as a sketch, a breadboard, or a rough 3D print. If you have a concept and need it designed, engineered, and manufactured, that's exactly what we do.

End to endIndustrial design, PCB, prototyping, tooling, and production.
From any starting pointA sketch, a BOM, or a working prototype, we meet you there.
US + ChinaPrototype fast in Florida, scale in Shenzhen.