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The challenge
Although the client had a complete design of this air quality sensor, it was not ready to be manufactured.
What we did
After applying design for manufacturing (DFM) principles, our team was able to injection mold thousands of units with no unforeseen production problems. Jaycon also provided circuit board fabrication and circuit board assembly for this project.
The process
We refine the concept and run a full design-for-manufacturing pass so the product can be built reliably at volume.
Mechanical and electrical engineering, enclosures, circuit boards, and firmware, developed in-house.
We build and validate prototypes to confirm fit, function, and manufacturability before production.
Tooling, molding, and assembly at production volume across our US and China facilities.
Retail-ready packaging and full box build, ready to ship.
Services performed
Plastic parts molded at production volume.
A full DFM pass so the design can be built reliably at volume.
Populated, soldered, and tested PCBs.
Custom PCB layout and schematic design.
Bring us a prototype, a sketch, or just the idea, and we'll take it from design through manufacturing.
