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IoT & Sensors

AirBeam Sensor

An electronics product taken from prototype to production, with design, engineering, and manufacturing under one roof.

LocationOrlando, USAIndustryElectronics & ConsumerProductAir Quality Sensor
AirBeam Sensor

The challenge

The starting point.

AirBeam is an air quality sensor that measures a location's temperature, relative humidity, and fine particulate matter, also called PM2.5, in the air.

What we did

Design, engineering, and manufacturing.

The AirBeam records and then shares the data it has collected with the free AirCasting app on the Android platform, so that anyone can View that location's air quality on HabitatMap's online platform. AirBeam and AirCasting help the non-profit organization HabitatMap track and vocalize the impact of air quality and environments on people's health.

End to endDesign through manufacturing
6 servicesAll in-house, one team
US + ChinaTwo facilities
ISO-certifiedAudited processes

The process

From concept to shipped units.

01

Design & DFM

We refine the concept and run a full design-for-manufacturing pass so the product can be built reliably at volume.

02

Engineering

Mechanical and electrical engineering, enclosures, circuit boards, and firmware, developed in-house.

03

Prototyping

We build and validate prototypes to confirm fit, function, and manufacturability before production.

04

Manufacturing

Tooling, molding, and assembly at production volume across our US and China facilities.

05

Packaging & delivery

Retail-ready packaging and full box build, ready to ship.

Services performed

What we handled in-house.

01

Design for Manufacturing

A full DFM pass so the design can be built reliably at volume.

02

Hardware Product Design

Complete hardware product development.

03

Injection Molding

Plastic parts molded at production volume.

04

Prototyping & 3D Printing

Rapid 3D-printed prototypes for validation.

05

Circuit Board Assembly

Populated, soldered, and tested PCBs.

06

Box Build & Assembly

Final product assembly, ready to ship.

Have a product like this?

Bring us a prototype, a sketch, or just the idea, and we'll take it from design through manufacturing.