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The challenge
This beacon enclosure started as an un-manufacturable solution to enclose electronics. After Jaycon's engineers analyzed it for manufacturability and redesigned it for injection molding, manufacturing costs were drastically reduced.
What we did
The client then proceeded with an aluminum mold and produced several hundred units for their custom application.
The process
We refine the concept and run a full design-for-manufacturing pass so the product can be built reliably at volume.
Mechanical and electrical engineering, enclosures, circuit boards, and firmware, developed in-house.
We build and validate prototypes to confirm fit, function, and manufacturability before production.
Tooling, molding, and assembly at production volume across our US and China facilities.
Retail-ready packaging and full box build, ready to ship.
Services performed
Plastic parts molded at production volume.
Complete hardware product development.
A full DFM pass so the design can be built reliably at volume.
Populated, soldered, and tested PCBs.
Custom PCB layout and schematic design.
Cast metal components for the product.
Enclosure and mechanical design for manufacturability.
Electronics and power design for the product.
Final product assembly, ready to ship.
Bring us a prototype, a sketch, or just the idea, and we'll take it from design through manufacturing.
