❯
All July Long: Use code SUMMERMFG10 for 10% off your next custom manufacturing order → Get Instant Quote
The challenge
This BLE 4.0 beacon case is a waterproof solution for an existing beacon, it needed to be attachable to walls.
What we did
It is comprised of two different plastic types, one see-through and one opaque, with insert molds for assembly. Jaycon team designed the case, and after a successfully tested prototype, we manufactured thousands of cases by means of injection molding
The process
We refine the concept and run a full design-for-manufacturing pass so the product can be built reliably at volume.
Mechanical and electrical engineering, enclosures, circuit boards, and firmware, developed in-house.
We build and validate prototypes to confirm fit, function, and manufacturability before production.
Tooling, molding, and assembly at production volume across our US and China facilities.
Retail-ready packaging and full box build, ready to ship.
Services performed
Plastic parts molded at production volume.
A full DFM pass so the design can be built reliably at volume.
Populated, soldered, and tested PCBs.
Custom PCB layout and schematic design.
Bring us a prototype, a sketch, or just the idea, and we'll take it from design through manufacturing.
