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IoT & Sensors

Bluetooth 4.0 Tag

A consumer product taken from prototype to production, with design, engineering, and manufacturing under one roof.

LocationOrlando, USAIndustryConsumer & ElectronicsProductBluetooth
Bluetooth 4.0 Tag

The challenge

The starting point.

This Bluetooth 4.0 tag, meant to be used to track multiple objects, was the result of the client's entrepreneurial thinking and Jaycon's hardware engineering capabilities.

What we did

Design, engineering, and manufacturing.

Jaycon provided their team with our BLE capabilities, engineering both the plastics and the circuit boards and manufacturing thousands of units for their Kickstarter campaign.

End to endDesign through manufacturing
6 servicesAll in-house, one team
US + ChinaTwo facilities
ISO-certifiedAudited processes

The process

From concept to shipped units.

01

Design & DFM

We refine the concept and run a full design-for-manufacturing pass so the product can be built reliably at volume.

02

Engineering

Mechanical and electrical engineering, enclosures, circuit boards, and firmware, developed in-house.

03

Prototyping

We build and validate prototypes to confirm fit, function, and manufacturability before production.

04

Manufacturing

Tooling, molding, and assembly at production volume across our US and China facilities.

05

Packaging & delivery

Retail-ready packaging and full box build, ready to ship.

Services performed

What we handled in-house.

01

Injection Molding

Plastic parts molded at production volume.

02

Hardware

Hardware development and integration.

03

Design for Manufacturing

A full DFM pass so the design can be built reliably at volume.

04

Circuit Board Assembly

Populated, soldered, and tested PCBs.

05

Circuit Board Design

Custom PCB layout and schematic design.

06

Electrical Engineering

Electronics and power design for the product.

Have a product like this?

Bring us a prototype, a sketch, or just the idea, and we'll take it from design through manufacturing.