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Car Accessory

A consumer product taken from prototype to production, with design, engineering, and manufacturing under one roof.

LocationOrlando, USAIndustryConsumer & ElectronicsProductCar Accessory
Car Accessory

The challenge

The starting point.

This car accessory that connects to the driver's phone is a safety device made possible by Jaycon's electrical and mechanical engineering team.

What we did

Design, engineering, and manufacturing.

Jaycon provided injection molding and PCB assembly services, ensuring their Kickstarter campaign was fulfilled on time.

End to endDesign through manufacturing
4 servicesAll in-house, one team
US + ChinaTwo facilities
ISO-certifiedAudited processes

The process

From concept to shipped units.

01

Design & DFM

We refine the concept and run a full design-for-manufacturing pass so the product can be built reliably at volume.

02

Engineering

Mechanical and electrical engineering, enclosures, circuit boards, and firmware, developed in-house.

03

Prototyping

We build and validate prototypes to confirm fit, function, and manufacturability before production.

04

Manufacturing

Tooling, molding, and assembly at production volume across our US and China facilities.

05

Packaging & delivery

Retail-ready packaging and full box build, ready to ship.

Services performed

What we handled in-house.

01

Injection Molding

Plastic parts molded at production volume.

02

Circuit Board Assembly

Populated, soldered, and tested PCBs.

03

Mechanical Engineering

Enclosure and mechanical design for manufacturability.

04

Electrical Engineering

Electronics and power design for the product.

Have a product like this?

Bring us a prototype, a sketch, or just the idea, and we'll take it from design through manufacturing.