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The challenge
With conference badges becoming popular, this client wanted to make sure he addressed this growing market. They provided the initial idea and concept sketch and Jaycon designers and engineers made sure to make it a reality.
What we did
From firmware programming and mechanical engineering to injection molding and PCB assembly, our team was involved in every aspect of this project.
The process
We refine the concept and run a full design-for-manufacturing pass so the product can be built reliably at volume.
Mechanical and electrical engineering, enclosures, circuit boards, and firmware, developed in-house.
We build and validate prototypes to confirm fit, function, and manufacturability before production.
Tooling, molding, and assembly at production volume across our US and China facilities.
Retail-ready packaging and full box build, ready to ship.
Services performed
Plastic parts molded at production volume.
Complete hardware product development.
A full DFM pass so the design can be built reliably at volume.
Populated, soldered, and tested PCBs.
Custom PCB layout and schematic design.
Cast metal components for the product.
Enclosure and mechanical design for manufacturability.
Electronics and power design for the product.
Bring us a prototype, a sketch, or just the idea, and we'll take it from design through manufacturing.
