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The challenge
This environmental data collector is the successor of the client's original product.
What we did
The goal of this project was to improve the original design by adding new features. After successful iterations and a round of designs, our engineering team reengineered both the plastics and the circuit board, making the entire enclosure waterproof so it can withstand weather conditions without affecting the circuit board. Jaycon proceeded with the injection molding of the enclosure and the assembly of the circuit boards.
The process
We refine the concept and run a full design-for-manufacturing pass so the product can be built reliably at volume.
Mechanical and electrical engineering, enclosures, circuit boards, and firmware, developed in-house.
We build and validate prototypes to confirm fit, function, and manufacturability before production.
Tooling, molding, and assembly at production volume across our US and China facilities.
Retail-ready packaging and full box build, ready to ship.
Services performed
Plastic parts molded at production volume.
Hardware development and integration.
A full DFM pass so the design can be built reliably at volume.
Populated, soldered, and tested PCBs.
Custom PCB layout and schematic design.
Electronics and power design for the product.
Bring us a prototype, a sketch, or just the idea, and we'll take it from design through manufacturing.
