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Aerospace

In-Flight AHRS

A consumer product taken from prototype to production, with design, engineering, and manufacturing under one roof.

LocationOrlando, USAIndustryConsumer & ElectronicsProductAHRS
In-Flight AHRS

The challenge

The starting point.

This In-Flight AHRS started as a breadboard prototype the client had developed. After providing us with the firmware and a rough 3D print, Jaycon's engineering team was able to design a fully integrated circuit board and manufacturable case to be mounted onto an airplane's dashboard.

What we did

Design, engineering, and manufacturing.

The client is currently seeking private funding with his finished working prototype.

End to endDesign through manufacturing
2 servicesAll in-house, one team
US + ChinaTwo facilities
ISO-certifiedAudited processes

The process

From concept to shipped units.

01

Design & DFM

We refine the concept and run a full design-for-manufacturing pass so the product can be built reliably at volume.

02

Engineering

Mechanical and electrical engineering, enclosures, circuit boards, and firmware, developed in-house.

03

Prototyping

We build and validate prototypes to confirm fit, function, and manufacturability before production.

04

Manufacturing

Tooling, molding, and assembly at production volume across our US and China facilities.

05

Packaging & delivery

Retail-ready packaging and full box build, ready to ship.

Services performed

What we handled in-house.

01

Circuit Board Assembly

Populated, soldered, and tested PCBs.

02

Circuit Board Design

Custom PCB layout and schematic design.

Have a product like this?

Bring us a prototype, a sketch, or just the idea, and we'll take it from design through manufacturing.