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The challenge
Equipped with a great idea, this client brought us a PRD (product requirements document) and rough sketches. After going through the ideation phase, Jaycon designed both the plastics and the circuit boards, prototyping it for testing, and finally manufacturing both the case and the electronics.
What we did
Jaycon handled the build end to end, from design and engineering through manufacturing.
The process
We refine the concept and run a full design-for-manufacturing pass so the product can be built reliably at volume.
Mechanical and electrical engineering, enclosures, circuit boards, and firmware, developed in-house.
We build and validate prototypes to confirm fit, function, and manufacturability before production.
Tooling, molding, and assembly at production volume across our US and China facilities.
Retail-ready packaging and full box build, ready to ship.
Services performed
A full DFM pass so the design can be built reliably at volume.
End-to-end product and industrial design.
Working prototypes to validate the design.
Populated, soldered, and tested PCBs.
Custom PCB layout and schematic design.
Bring us a prototype, a sketch, or just the idea, and we'll take it from design through manufacturing.
