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The challenge
When the creators of this service call device for hotels and hospitals approached us with their design, they were ready for manufacturing. However, after an initial manufacturability assessment, our team proposed to slightly modify the design of the enclosure in order to reduce manufacturing costs.
What we did
While the design recommendations were being done, our team was designing the double-layer circuit board. After the design and DFM were completed, our team went ahead with the injection molding of the enclosure, along with the fabrication and assembly of thousands of circuit boards.
The process
We refine the concept and run a full design-for-manufacturing pass so the product can be built reliably at volume.
Mechanical and electrical engineering, enclosures, circuit boards, and firmware, developed in-house.
We build and validate prototypes to confirm fit, function, and manufacturability before production.
Tooling, molding, and assembly at production volume across our US and China facilities.
Retail-ready packaging and full box build, ready to ship.
Services performed
A full DFM pass so the design can be built reliably at volume.
Hardware development and integration.
End-to-end product and industrial design.
Plastic parts molded at production volume.
Rapid 3D-printed prototypes for validation.
Populated, soldered, and tested PCBs.
Final product assembly, ready to ship.
Bring us a prototype, a sketch, or just the idea, and we'll take it from design through manufacturing.
