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The challenge
Long-time paramedic presented Jaycon with a preliminary design of a case to protect stethoscopes. With Jaycon's DFM capabilities, the product was then redesigned for manufacturability and went into production for a fraction of the price it had been quoted for without the redesign, thousands of units were injection molded with a short turnaround of only 3 weeks.
What we did
Jaycon handled the build end to end, from design and engineering through manufacturing.
The process
We refine the concept and run a full design-for-manufacturing pass so the product can be built reliably at volume.
Mechanical and electrical engineering, enclosures, circuit boards, and firmware, developed in-house.
We build and validate prototypes to confirm fit, function, and manufacturability before production.
Tooling, molding, and assembly at production volume across our US and China facilities.
Retail-ready packaging and full box build, ready to ship.
Services performed
A full DFM pass so the design can be built reliably at volume.
Bring us a prototype, a sketch, or just the idea, and we'll take it from design through manufacturing.
