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The challenge
For this award-winning product, Jaycon was able to include a variety of technologies, Including RFID, in a small bracelet to be used by Virgin Voyages passengers.
What we did
the band allows Sailors to unlock their cabins, make purchases, nd have access to certain onboard experiences, such as casinos, VIP areas, etc. Jaycon worked with Mindtribe on the industrial design but took over all the electrical design, DFM (design for manufacturing), and manufacturing, which includes yarn made from recycled ocean plastic.
The process
We refine the concept and run a full design-for-manufacturing pass so the product can be built reliably at volume.
Mechanical and electrical engineering, enclosures, circuit boards, and firmware, developed in-house.
We build and validate prototypes to confirm fit, function, and manufacturability before production.
Tooling, molding, and assembly at production volume across our US and China facilities.
Retail-ready packaging and full box build, ready to ship.
Services performed
Plastic parts molded at production volume.
Complete hardware product development.
A full DFM pass so the design can be built reliably at volume.
Populated, soldered, and tested PCBs.
Custom PCB layout and schematic design.
Cast metal components for the product.
Enclosure and mechanical design for manufacturability.
Electronics and power design for the product.
Final product assembly, ready to ship.
Bring us a prototype, a sketch, or just the idea, and we'll take it from design through manufacturing.
