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Painting, plating, pad printing, laser etching, texturing and assembly under one roof. Parts leave the press, get decorated and head straight to box assembly — without an extra vendor in the chain.
Production-ready finishing, run in-house since 2009 and documented for hand-off.
Spray paint, UV coat, soft-touch and Pantone-matched color across single and multi-part assemblies.
Pad print, silk-screen and laser etch logos, serial numbers and regulatory marks.
Ultrasonic, thermal and adhesive bonding for sealed multi-part enclosures.
Manual and automated removal of gate marks, parting flash and runner sprues.
Color and finish are validated against the spec before the production run goes live.
Pantone, RAL or supplied chip is matched on a sample part. Pad-print artwork and laser file are proofed.
Custom jigs hold parts during paint, etching and welding to keep registration tight across thousands of cycles.
First 25 to 100 parts decorated and inspected. Adjustments dialed in before the full run starts.
Full run with in-line QA, decoration spec sheets and reject tracking against the agreed AQL level.
All processes run inside our molding facilities — no part ever leaves before it’s done.
| Item | Detail |
|---|---|
| Spray paint | Single or multi-coat, soft-touch, UV-cure, anti-fingerprint topcoats |
| Pad & screen print | 1-6 colors, Pantone matched, registration to 0.1mm |
| Laser etching | Fiber and CO2 lasers, 30W and 50W. Dot, line and grayscale. |
| Hot stamping | Foil and pigmented stamping for premium logos and trims |
| Ultrasonic welding | 20kHz and 35kHz, custom horn design, hermetic seal qualification |
| Hardware insertion | Heat-staked or ultrasonic threaded inserts, snap-fit hardware |
Real programs decorated, welded and assembled at production volume.
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Explore more projects across aerospace, medical, consumer, and industrial.
Process, scope and what to expect when you start a project with Jaycon.
We run pilot batches as small as 25 units. Below 100, hand-decoration is more economical than a full fixture build, and we’ll quote both options.
Yes. Send a chip, a part or a Pantone code. Color is matched on production resin, not on a generic plaque, so the result reflects the real part.
Yes. Heat-staked threaded inserts, snap-fit assembly, ultrasonic welding and final sub-assembly all run on the same line.
Every program ships with a decoration spec sheet and an agreed AQL. Inspection runs at sample intervals through the production batch, with rework or scrap tracked per part.
From product design and rapid prototyping to precision injection molding and circuit board manufacturing.
We take your idea from sketch to working prototype, with a team that handles both the look and the engineering.
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Custom PCB design and assembly, reviewed by engineers before production so nothing gets built twice.
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Get a physical part in your hands fast. We use the right technology for your design so you can test and move forward.
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When you are ready to scale, we handle the tooling and run production so you can focus on your business.
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