Home/Product Design

From sketch to market-ready product.

Industrial design, mechanical, electrical, and firmware under one roof. The same engineers who sketch your concept lay out its PCB and mold its enclosure. ISO 9001:2015 certified, designing hardware since 2009.

  • Industrial & mechanical design
  • Electrical engineering & PCB
  • Firmware programming
  • DFM-first methodology
  • ISO 9001:2015 certified
  • Concept to volume production
Every upload is secure and NDA-protected
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Engineering & product design services

Four disciplines. One accountable team.

The engineers who shape the enclosure also write the firmware and lay out the board. Nothing gets handed to an outside vendor between the sketch and the first production unit.

Industrial Design 01

Our industrial designers shape how the product looks, feels, and performs in the user's hand. Every aesthetic decision is balanced against ergonomics, materials, and the real-world environments the product will live in.

We consider
  • Aesthetics
  • Ergonomics
  • Material selection
  • Environmental factors
  • Product function
Deliverables
  • Concept Sketches
  • 3D CAD Models
  • Material & Finish Specifications
  • Design Mockups
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Mechanical Engineering 02

Every part is designed for the production line that builds it. We work the trade-off between functionality, reliability, and cost from day one, not after the tooling is cut.

We consider
  • Functionality
  • Reliability
  • DFM (manufacturability)
  • Material selection
  • Manufacturing time & cost
Deliverables
  • DFM Prototype
  • Mechanical Drawings & Specifications
  • 3D CAD Files
  • Assembly Drawings
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Electrical Engineering 03

Our electronic engineers design schematics and PCB layouts that pass first-time fab. Component selection, power budgeting, and design-for-assembly are handled by the same team that will assemble the boards.

We evaluate
  • Features
  • Battery life
  • Size / schematics
  • Component layout
  • DFA (design for assembly)
Deliverables
  • Schematic Diagrams
  • PCB Layout
  • Bill of Materials (BOM)
  • Prototypes of Electronic Components
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Firmware Programming 04

Firmware turns your hardware into a working product. Architecture-first development, rigorous code review, and end-to-end testing on the actual boards we assemble.

We work on
  • Software architecture
  • Feature development
  • Code optimization
  • Debugging
  • Testing
Deliverables
  • Firmware Code
  • Integration Documentation
  • Test Cases & Results
  • Debugging & Troubleshooting Guide
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Industries we serve

Built for hardware-first companies.

If you ship physical product, chances are we've already designed for your space.

Consumer Electronics

Wearables, smart home, audio, and connected devices.

Medical Devices

FDA-aware design, ISO 13485 alignment, DHF support.

Robotics & Automation

End-effectors, fixtures, motion control housings.

IoT & Wearables

Connected sensors, low-power designs, BLE/Wi-Fi modules.

Automotive & EV

In-cabin electronics, charging accessories, sensor mounts.

Aerospace & Defense

AS9100-aligned processes, GD&T-rich documentation.

FAQ

Frequently asked questions

Straight answers on our design process, manufacturability, and how we protect your IP.

How does Jaycon's product design service help my business?

You get one team from concept to production instead of stitching together a designer, an EE contractor, and a factory. That means fewer handoffs, faster iteration, and a product that is optimized for manufacturing before you commit to tooling, so you reach the market sooner and at a lower unit cost.

How do you keep designs manufacturable and cost-effective?

We apply Design for Manufacturing (DFM) from the first sketch. The engineers who design the part also mold, assemble, and test it, so wall thickness, draft, gate locations, and component choices are decided against the real production line, not discovered after the tool is cut.

Can you help select the right materials for our product?

Yes. We match materials to function, durability, aesthetics, and budget, from ABS and polycarbonate to nylon, PEEK, and soft-touch TPU, and factor in regulatory and sustainability requirements where they apply.

Is my idea protected when I share it?

Every upload is encrypted and NDA-protected. We sign your NDA before reviewing files, and your designs, CAD, and firmware stay yours, you own the IP we develop with you.

Let's start a new project today.

Upload your CAD, BOM, or sketch and get a fully itemized quote with a DFM review in under 48 hours.

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