World-class manufacturing

Jaycon

Prototyping

We believe prototyping is both an art and a science. From design details to hand and machine post-processing, our prototypes closely resemble the final production piece. We take pride in their high quality and stand behind each one.

Our Prototyping Services

We understand that innovation requires a solid foundation. Our prototyping services are designed to turn your concepts into tangible, functional models. With precision and attention to detail, we bring your ideas to life, helping you validate, refine, and perfect your vision.

Image of PCB Fabrication and Assembly Jaycon

PCB Frabication & Assembly

We can fabricate your boards and assemble them by hand for low volume batches or by machine for high volume batches when set up in panels.

Requirements
design file (Gerber) and BOM (bill of materials).

Capabilities
up to 14 layers, through-hole or surface mount, flex PCB.

Deliverables

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1 to 100 physical prototypes

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CNC Machining

Our multi axis computer numeric control machines mill away material at extremely high resolution for accurate tolerances.

Requirements
STEP/STP file

Materials
plastic (ABS, PC, POM, PMMA, nylon, and more), hard resin (clear, white, black, grey), metal (aluminum, brass, stainless steel). Other materials upon request.

Deliverables

Icon Deliverables DFM Prototype Jaycon

1 to 100 physical prototypes

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3D Printing

Jaycon has four state-of-the-art 3D printers that allows our engineers to create realistic prototypes quickly.

Requirements
 STL file

Materials
PLA, ABS, CPE, PC, Nylon, TPU 95A, PP, PVA and more.

Tolerance
Layers as thin as 32 microns (0.032 millimeters).

Deliverables

Icon Deliverables DFM Prototype Jaycon

1 to 100 physical prototypes

Image of Resin Casting Jaycon

Resin Casting

Our team is able to create prototypes faster and more inexpensively than other processes with resin casting.

Requirements
existing prototype

Materials
over 50 types of resins

Restrictions
parts bigger than 8 inches may not be suitable for this prototyping process.

Deliverables

Icon Deliverables DFM Prototype Jaycon

1 to 100 physical prototypes

Prototyping Process

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FILE OPTIMIZATION

We take into consideration the requirements of the client, part size/complexity, product application, and other factors to ensure the file is best optimized to the prototyping process used for fabrication.

PROTOTYPING

With many prototyping methods to choose from, our engineers pick the most optimal process and carefully set up the machinery, overseeing the process to ensure fabrication is as smooth as possible.

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POST PROCESSING

It's rare that prototypes are ready as-is after fabrication. Our team of prototype specialists ensure care in the post processing of the prototype so it looks and performs like the real manufactured unit.

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Why Choose Us

We take pride in our ability to transform high-tech hardware ideas into reality. Our dedication to excellence, technological prowess, global presence, and unwavering commitment to quality set us apart

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Expert Technical Insight

Leveraging a deep-seated understanding of the intricacies involved in prototyping, we bring a level of precision and expertise that is unmatched. Our team is proficient in the latest technologies, ensuring that we can turn even the most complex designs into tangible prototypes.

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Swift Project Turnaround

Understanding the critical role of time in product development, we are committed to a rapid project turnaround. Our streamlined processes and state-of-the-art facilities enable us to deliver prototypes in a timeframe that meets your project’s urgent timelines, facilitating a faster route from concept to market.

cost optimiced solutions

Cost-Optimized Solutions

We offer solutions that are not only technically superior but also optimized in terms of cost. Our approach is grounded in providing value-driven services, where we maintain a fine balance between quality and cost-effectiveness, ensuring you receive the best ROI on your prototyping projects.

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Tailored Approach to Service

Our service is characterized by a client-centric approach where we tailor solutions to meet your unique requirements. We engage closely with you to understand your objectives in depth, allowing us to deliver prototypes that are aligned precisely with your vision and specifications.

Casey Mongoven

Founder @ Freefall Data Systems

“Jaycon has been and continues to be extremely helpful in supporting the needs of my business in many aspects of product design. They are easy to work with and demonstrate deep knowledge of both hardware and software engineering problems.”

Need Other Services

At Jaycon, we’re your all-in-one solution. From cutting-edge product design and rapid prototyping to precision injection molding and circuit board manufacturing, we’ve got you covered. Explore our comprehensive suite of services to turn your ideas into reality.

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Product
Design

Graphic for circuit board

Circuit Board
(PCB)

3d printing Jaycon new

Prototyping

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Injection
Molding

Gallery of Our Work

Discover our impressive gallery of projects at Jaycon. Dive into a visual journey showcasing our expertise in product design, prototyping, injection molding, and circuit board manufacturing.

Augmented Reality Headset and Visor

Wearables Wristband

In-Flight AHRS

Collapsible VR Glasses

Water-Saving Shower-Head

Car Accessory

Frequently Asked Questions

These frequently asked questions can help better understand Jaycon’s expertise, processes, and approach to confidentiality.

Prototyping with Jaycon is a vital step in product development as it allows you to create physical models of your designs. This helps in testing functionality, identifying design flaws, and gathering valuable feedback early in the process, ultimately saving time and resources.

Jaycon takes a systematic approach to prototyping. We begin by understanding your project goals and then create detailed prototypes using cutting-edge technology and materials. Our iterative process ensures that each prototype is refined to meet your specifications.

Rapid prototyping, employed by Jaycon, is a fast and cost-effective method to create physical prototypes of your designs. It allows for quick iterations, testing, and design refinement, accelerating the product development process.

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